VFD Cross-Reference: Match Drives by Brand Skip to main content
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VFD Cross-Reference

Enter one VFD by model code or by parameters and get the closest equivalents across ABB ACS, Allen-Bradley PowerFlex, Yaskawa, and Danfoss VLT. It matches the electrical envelope (phase, voltage class, motor kW/HP, output current, and duty) and spells out every difference. It is a sourcing starting point, not a certified drop-in: it does not check dimensions, wiring, controls, safety, firmware, or approvals.

A cross-reference helper for the four AC drive lines ToolGrit decodes: ABB ACS, Allen-Bradley / Rockwell PowerFlex, Yaskawa, and Danfoss VLT. It normalizes every drive into one electrical envelope (phase, voltage class and rated range, Normal-Duty motor kW and HP, output current, and duty) and finds the nearest equivalents in the other three brands. You enter a source drive two ways: paste a model or catalog number (the same codes the brand decoders read, auto-detected or with the brand picked), or enter parameters when you do not have a code (phase, supply voltage, motor kW or HP, load duty, and optionally the motor full-load amps). Matching leads on motor power because that is the figure every brand publishes and the way a tech thinks about drive size, then cross-checks output current as the hard electrical limit. The result lists, per brand, the closest size plus a couple of options to look at, each with its model number, kW/HP, output current, voltage range, and frame, and a plain badge (same size, larger, or smaller) with the exact kW and amp differences. It never invents a model number: when a brand has nothing in that phase and voltage class it says so. The data is the same published manufacturer documentation behind the ABB, PowerFlex, Yaskawa, and Danfoss decoders, and every figure stays traceable to its source.

Pro Tip: Match on motor power first, then sanity-check the amps. Two drives sized for the same motor can list output currents that differ 10 to 15 percent just from each brand's rating convention, so a small current difference is normal, not a red flag. The number that matters for sizing is your motor full-load amps: enter it in parameter mode and the tool cross-checks every candidate against it. For a constant-torque load (conveyor, crusher, positive-displacement pump) pick Heavy duty; ABB and Yaskawa publish a separate Heavy-Duty current, while PowerFlex and Danfoss are matched on their continuous rating, so for those two the real Heavy-Duty drive is usually a size larger than shown. Confirm the physical footprint and that the panel wiring is sized and safe before you change the drive or motor size.

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VFD Cross-Reference

How It Works

  1. Pick how you enter the source drive

    Use "By model code" if you have a drive in hand: paste the catalog or type code off the rating label and let the tool auto-detect the brand, or pick the brand from the list. Use "By parameters" when there is no code or you are speccing from scratch.

  2. Enter the source

    In code mode the tool resolves the brand, family, motor kW/HP, output current, voltage range, and frame from the published ratings. In parameter mode you set phase, supply voltage, motor power (kW or HP), the load duty, and optionally the motor full-load amps for the current cross-check.

  3. Choose the load duty

    Normal duty covers variable-torque loads like fans and centrifugal pumps. Heavy duty covers constant-torque loads like conveyors and crushers. If you are not sure, leave it on Normal duty, which is the headline rating every brand publishes.

  4. Read the per-brand cards

    Each of the other three brands gets a card with the closest matching drive and a couple of options to look at. Every option shows the model, motor kW/HP, output current (and whether it is the Heavy-Duty figure), voltage range, and frame, with a badge for same size, larger, or smaller, and the exact kW and amp differences from your source.

  5. Read the flags

    Flags call out the things to verify: a voltage range that does not include your supply, a current below your source (confirm against the motor full-load amps), a brand that only publishes the Normal-Duty rating for a Heavy-Duty request, a size with no current data, or a legacy line. A "No catalog match" card means that brand has nothing in your phase and voltage class in our data; the tool does not invent a number.

  6. Export or share

    PDF export produces a report with the source, every brand's options, the differences, and the verification notes. CSV and a shareable link carry the same context for documentation. None of these is an order or installation authorization.

Built For

  • A plant that runs both ABB and Allen-Bradley pulling the ACS580 that covers the same motor as a failed PowerFlex 525, fast, without hand-cross-referencing two catalogs
  • A maintenance tech holding a dead Yaskawa GA800 finding the equivalent Danfoss FC302 and ABB ACS880 before sourcing through whichever distributor is closest
  • A panel builder checking which brands offer a 480V 3-phase drive for an 11 kW motor and comparing the output current each one rates it at
  • A controls engineer cross-shopping a constant-torque conveyor drive across all four brands on the Heavy-Duty rating, not the inflated Normal-Duty number
  • An estimator pricing a like-for-like spare from a second vendor and pulling the comparison into a PDF for the purchase request
  • A specifier catching that a candidate is rated 380 to 415 V only and does not cover the plant 480 V supply before it gets ordered
  • A reliability planner standardizing a mixed-brand drive population by mapping each existing model to its equivalent in the preferred brand

Features & Capabilities

One Electrical Envelope, Four Brands

Every drive is normalized to the same envelope: phase, voltage class with its rated range, Normal-Duty motor kW and HP, output current, and duty. That common envelope is what makes an ABB, PowerFlex, Yaskawa, and Danfoss drive directly comparable instead of three catalogs and a spreadsheet.

Two Ways In: Code or Parameters

Paste a model or catalog number and the tool resolves the brand and envelope from the same data the brand decoders use, or enter phase, voltage, motor power, duty, and optional current when there is no code. Either path produces the same cross-reference.

Power Leads, Current Cross-Checks

Matching ranks on motor power because that is how a drive is sized and how a tech thinks about it, then cross-checks output current as the hard limit. Differences in kW, HP, and amps are shown as numbers, not hidden, so you judge the fit instead of trusting a single verdict.

Duty-Aware

Pick Normal or Heavy duty and the current cross-check follows it. ABB and Yaskawa publish a separate Heavy-Duty current and the tool uses it; PowerFlex and Danfoss publish the continuous rating only, so a Heavy-Duty request against those two is flagged to verify the catalog Heavy-Duty size, which is smaller than the continuous figure.

Voltage Class Done Right

Each drive carries its real rated voltage range, so a 380 to 415 V unit is not treated as covering 480 V. A candidate whose range does not include your supply is flagged, and a drive in a different voltage class is left out. Voltage-correct drives always rank above near-miss ones.

Never Fabricates a Model

When a brand has no drive in your phase and voltage class, the card says "No catalog match in our data" and stops. The tool never forces a nearest model that would mislead, and it never invents a catalog number.

Traceable Data

The ratings come from the same published ABB, Rockwell, Yaskawa, and Danfoss documentation behind the ToolGrit brand decoders, and each figure keeps its source citation. Known data gaps (such as Danfoss continuous-only ratings and partial HVAC-drive currents) are handled honestly rather than papered over.

Comparison

Voltage class ABB ACS Allen-Bradley PowerFlex Yaskawa Danfoss VLT
200 to 240 V -2 voltage code A / B voltage letter (520), B (750) 200V class (2xxx) T2 (3-phase), S2 (1-phase)
380 to 480 V (the 400/460/480 class) -4 voltage code D voltage letter (520), C/D (750) 400V class (4xxx) T4, plus T5 to 500 V
500 to 690 V -6 (575/600), -7 (525 to 690) E (600V), F (690V) 600V class (A1000) T6 (525 to 600), T7 (525 to 690)
Duty published Normal and Heavy current Normal Duty current only Normal and Heavy current Continuous current (one duty)

References

  • ABB ACS580, ACS880, ACS380, ACS480, ACS180, and ACS355 drive catalogs and hardware manuals (output current, ND/HD ratings, motor kW/HP, frame, voltage class)
  • Rockwell Automation PowerFlex 520-Series Technical Data 520-TD001 and 750-Series Technical Data 750-TD001 (output current and Normal-Duty motor HP/kW by voltage class)
  • Yaskawa GA500, GA800, A1000, and V1000 drive technical references (Heavy-Duty and Normal-Duty output current, motor HP/kW, voltage class)
  • Danfoss VLT AutomationDrive FC 301/FC 302, AQUA Drive FC 202, HVAC Drive FC 102, and Micro Drive FC 51 design guides (continuous output current and motor power by voltage class T2 to T7)
  • NEMA MG 1 and motor full-load current tables for the motor-side full-load amps used in the current cross-check

Frequently Asked Questions

It matches the electrical envelope. First it requires the same phase and a voltage class whose rated range includes your supply. Then it ranks by Normal-Duty motor power (kW), because that is the figure every brand publishes and the way drives are sized, and cross-checks output current as the hard limit. It reports the closest size that covers your motor power plus a couple of nearby options, and it shows the exact kW and amp differences rather than reducing it to one yes/no answer. It matches the electrical envelope only and does not verify physical fit, wiring, controls, safety, firmware, or approvals.
Because each brand rates output current its own way. Two drives built for the same motor can differ by 10 to 15 percent in published amps, so a small difference is normal and the tool does not size up for it. What matters is whether the drive covers your motor full-load amps. Enter that current in parameter mode and the tool cross-checks every candidate against it, flagging any that fall short so you can confirm against the motor nameplate before sizing down.
It changes the output current the tool checks. A variable-torque load (fan, centrifugal pump) runs on the Normal-Duty rating; a constant-torque load (conveyor, crusher, positive-displacement pump) needs the Heavy-Duty rating, which allows higher overload and corresponds to a smaller motor on the same drive. ABB and Yaskawa publish a separate Heavy-Duty current and the tool uses it. PowerFlex and Danfoss publish a single continuous current in our data, so a Heavy-Duty request against those brands is matched on the continuous figure and flagged to verify the catalog Heavy-Duty size, which is a frame or two smaller.
No. It matches the electrical envelope to get you to candidates worth a closer look. It does not verify the physical footprint and mounting, the terminal and wiring layout, whether your existing panel wiring is sized and safe to upsize the drive or motor, the control mode, fieldbus and I/O, functional safety such as STO or SIL, firmware and parameters, EMC category, ambient and altitude derating, or agency approvals for your application. You know your installation: confirm the dimensions, confirm the wiring is safe for any change in size, and verify the final pick with the manufacturer and a qualified engineer before ordering or installing.
It means that brand has no drive in your phase and voltage class in the ratings we carry, so there is nothing honest to show. The tool never forces a nearest model that would mislead and never invents a catalog number. The card tells you which voltage classes that brand does cover for your phase, so you can tell whether it is a real gap or a different voltage class.
Not always. Many modern drives are rated across the whole 380 to 480 V band and cover both, and the tool treats those as compatible. But a drive rated 380 to 415 V only (a European 400 V unit) does not cover a 480 V supply, and the tool flags that as a voltage range that does not include your supply rather than showing it as a clean match. It always ranks a drive that actually covers your voltage above one that only comes close.
From the same published ABB, Rockwell/Allen-Bradley, Yaskawa, and Danfoss technical documentation behind the ToolGrit brand decoders, with each figure traceable to its source. Drive catalogs change, and our coverage is broad but not every code of every family. Treat the result as a starting point and confirm the exact ratings against the current manufacturer documentation and the drive nameplate before you act on it.
Disclaimer: This tool is a cross-reference helper for ABB ACS, Allen-Bradley / Rockwell PowerFlex, Yaskawa, and Danfoss VLT AC drives, built from the same published manufacturer documentation as the ToolGrit brand decoders. It matches the electrical envelope only: phase, voltage class and rated range, Normal-Duty motor kW and HP, output current, and duty. A cross-reference is a starting point for sourcing, not a certified drop-in replacement. It does not verify physical dimensions or mounting, terminal and wiring layout, whether existing panel wiring is sized and safe to upsize a drive or motor, control mode, fieldbus or I/O, functional safety (STO/SIL), firmware or parameters, EMC category, ambient or altitude derating, or agency approvals for an application. It does not invent model numbers; when a brand has no drive in a given envelope it reports no catalog match. Always confirm the physical fit and wiring, verify the decoded ratings against the drive nameplate and current manufacturer documentation, and consult a qualified engineer before ordering, configuring, or installing. ToolGrit is not affiliated with ABB, Rockwell Automation, Allen-Bradley, Yaskawa, or Danfoss.

Learn More

Electrical

VFD Cross-Reference Guide: How Drive Brands Line Up by the Electrical Envelope, Voltage-Class and Duty Traps, and What a Cross-Reference Cannot Tell You

Plain-language guide to cross-referencing AC drives between ABB, Allen-Bradley PowerFlex, Yaskawa, and Danfoss. What the electrical envelope match covers; the 400 versus 480 V voltage-class trap; which brands split Normal and Heavy duty and which do not; why output current differs by brand for the same motor; general-purpose versus high-performance family tiers; and the dimensions, wiring, controls, and approvals a cross-reference does not verify. Companion to the VFD Cross-Reference tool.

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